Ultrasonic Cutter | Wondercutter S by Cutra | 40,000 Vibrations Per Sec | Maximize Efficiency & Minimize Heating (Gray)

Product Information

New titanium horn oscillator, 20% higher vibration intensity andstandard replacement blades. Please consult us for evaluation of the material you wish to cut. Also, we offer a USW-334 loaner unit for a small weekly fee for your own evaluation. Remove Support Effortlessly Sonic Saber cuts through the supports fast and smoothly without leaving any marks. Refine Models with High Accuracy With Sonic Saber's accuracy, trimming joints, touching up errors, and refining models is as easy as it gets.

Ultrasonic knifes have held wide indentation in the textile and food industries in recent years. Ultrasonic cutting systems can be used for the precise clipping of textiles, rubber, thermoplastic foil, woven and non-woven fabrics, as well as various kinds of food. There are both mobile handheld units and systems that can be integrated into automated machinery. t o ≃ 5 r c o ( c o v ) 1 5 {\displaystyle t_{o}\simeq {\frac {5r}{c_{o}}}\left({\frac {c_{o}}{v}}\right) Ultrasonic machining is a subtractive manufacturing process that removes material from the surface of a part through high frequency, low amplitude vibrations of a tool against the material surface in the presence of fine abrasive particles. The tool travels vertically or orthogonal to the surface of the part at amplitudes of 0.05 to 0.125mm (0.002 to 0.005 in.). [1] The fine abrasive grains are mixed with water to form a slurry that is distributed across the part and the tip of the tool. Typical grain sizes of the abrasive material range from 100 to 1000, where smaller grains (higher grain number) produce smoother surface finishes. [1]

Cutting soft products like cheese or soft bread with a knife often leads to the complete shattering of the product, making it unusable. In case of an ultrasonic cutter, the cutting motion is so swift that it eliminates any chances of shattering the food item. High Speed

An ultrasonically vibrating machine consists of two major components, an electroacoustic transducer and a sonotrode, attached to an electronic control unit with a cable. The abrasive grains in the slurry now act as a free cutting tool as they strike the workpiece thousands of times per second. [3] An electronic oscillator in the control unit produces an alternating current oscillating at a high frequency, usually between 18 and 40kHz in the ultrasonic range. The transducer converts the oscillating current to a mechanical vibration. Two types of transducers have been used in ultrasonic machining; either piezoelectric or magnetostrictive: Applicable for Cutting Various Materials Sonic Saber can cut through a wide range of materials, allowing you to create and craft any projects across your creative practices. The purpose of an ultrasonic booster is to fine-tune the mechanical frequency obtained by the transducer. It also acts as a stationary intermediatory where the cutting tool can be clamped. Boosters are generally a one-piece part made of Titanium metal. Cutting Tool The working of the ultrasonic vibration cutters takes place by utilizing multiple parts in tandem. Here is a breakdown of different parts of an ultrasonic cutter: Ultrasonic Generators The ultrasonic frequency of vibration of the blade leads to reducing friction to a bare minimum. This creates smooth and even cuts on a wide variety of surfaces.Household Appliances, Garden Supplies, Decoration, Commodity, Auto Part, Electronic, Stationery, Toy The ultrasonic transducer works as an ultrasonic converter. Its purpose is to take the high-frequency electrical signal and convert it into a mechanical high-frequency motion. It utilizes piezoelectric ceramic discs that expand on the application of electricity. Phrozen Sonic Saber makes removing supports hassle-free with the power of ultrasonic cutting. With over 35,000 blade vibrations per second, our ultrasonic cutter helps you trim and finish 3D prints at high-precision margins with ease.

Technology has progressed leaps and bounds in the recent few decades. What used to take hours and days by human hands can now be done within seconds by machines. Conventional food cutting processes often lead to smearing of food items due to high friction. Ultrasonic vibration cutting of food products removes this hindrance. Additionally, ultrasonic cutting provides the option to create very thin slices of food. How Does Ultrasonic Cutting Work?In this article, you will learn about the basics of Ultrasonic wave cutting machines, how does an ultrasonic wave cutting machine work, and the various applications of this method. What is an Ultrasonic Cutting Machine? The main draw of the Sonic Saber, for 3D printing enthusiasts , is support removal. It especially excels at removing resin supports, which is why it makes sense that Phrozen is selling such a product. It cuts through 3D-printed resin like butter, which means you can also use it to modify parts after printing if need be. In the food industry, ultrasonic cutters are utilized to cut through a wide variety of food items. These include: Please use sanitizing alcohol to clean the exterior of the device. Do not use any oily or corrosive liquids to clean the device. Very well. The Sonic Saber is one of those products that you have to try for yourself to understand the appeal. You don’t feel the vibrations at all. In fact, you might not even realize it is running, which is why there is an LED to let you know when the cutter is active. But touch the blade to your part and it cuts right through without any effort whatsoever.

Material handling equipment controls the movement of the food relative to the cutter or moves the cutter relative to the food. A good handling system is important to create precise cuts at the right location. What are the Benefits of Using an Ultrasonic Cutting Robot? Ultrasonic Generator utilizes the 110 V AC or 220 V AC power supply electricity and turns it into a high voltage, high-frequency electricity signal. This signal is then fed to the transducers. Ultrasonic Transducer The Sonic Saber has a fine blade that zips right through resin. It yields nice, clean cuts that don’t damage the surrounding material. Because it doesn’t really on heat and doesn’t require any physical force, the blade can cut through resin without risking damage to any of the delicate features attached to supports. How well does it work?

A knife blade vibrating at an ultrasonic frequency can easily slice into the material, cutting it precisely without producing any waste. Micromechatronics, Inc. distributes HONDA Electronics ultrasonic technology including ultrasonic cleaners, ultrasonic cuttters, ultrasonic welding, atomizing, ultrasonic transducers and other ultrasonic based technology. One thing to point out. The knife blade pictured is misleading. It's much smaller than an X-Acto blade. For working on modeling and 3-D prints, it is perfect. But I also intended to use it for horizontally cutting cork for a train layout, and the blade is too short for that. So for that I will need to do a couple of passes. High quality and professional cutting ability, provides a neat and clean finish at 22,000 cycles per second. The main housing and attachment may be neatly stored in an aluminum case which also provides a handy foot switch allowing the operator to turn the unit on or off as needed. One of the major examples of this progressing technology can be seen in the ultrasonic food cutting process. It is a common cutting technology that is applied in almost all modern food processing plants.