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Askeys 48 Ice Cream Wafers (Pack of 12)

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Initially the mangers were struggling to come up with nominations. Now, I’m constantly fighting to ration them to one. Breakages have also been a concern at the production level and this provides a perfect example of how Askeys’ employees have embraced the company’s improvement culture. The senior managers have implemented an initiative where each must nominate an employee for demonstrating strong use of the company’s values at a weekly meeting.

In terms of employee turnover, “the only people I’ve ever known to leave are those that retire or leave for personal reasons,” says Khan. “It’s a nice place to work. I’ve always been a great believer in engagement activities. Our people come to work to do a good job and we look after them.” That’s cause for celebration in anyone’s book. Make mine a 99 with a flake, nuts, strawberry sprinkles and chocolate sauce please! This has been a massive challenge for us,” says Khan, “but with the support of our parent company it’s been a massive success. The cake decoration market is growing but we are far outperforming that growth.” People used to wait for instructions and they weren’t encouraged to think. In the past three years that has changed markedly. People are engaged a lot more and they are ready to challenge.

The programme means the company has incurred significant costs, initially, because of the time spent on the effort and the recalibration of the plant and processes. But the cost benefits lay in repeat business. Khan estimates that less than one in ten consumers who receive defective goods will complain – the silent majority will simply stop buying the product. This year the company has seen strong growth in waffle cones and Khan says the breakages programme must be apportioned at least some of the credit. Askeys is part of the Silver Spoon stable of brands – including Billington’s, Allinson and Crusha – owned by food industry giant Associated British Foods. To celebrate its centenary last year, the company held a “huge” fun day for all of its employees and their families with activities, games, a BBQ, and a childrens’ dancing competition. Even the town’s mayor got in on the act. Founded in 1910, its produces millions of ice cream cones and wafers for both retail and foodservice customers. It also produces a range of topping sauces for ice cream. The employee described above made a perfect candidate. Out of the nominations, two to three are selected to receive a thank you card from Khan and a voucher and all go into an annual draw for bigger prizes like a large flat screen TV.

And they are ready to offer their time and solutions.” To instil the culture of productivity efficiency throughout the business, the company brought in an external consultancy to give the employees the tools to take control of improvement in their own work areas. One improvement that came out immediately was the need for short interval performance monitoring and reporting. “Before, we were very good at reviewing the last day’s performance,” says Khan. “But that was too late; we couldn’t do anything about it then. Unless you’re capturing information and the people on the line are aware of how well they are doing you’ll never change performance.” When regular monitoring began, an employee noticed that the tins for the Café Curls crispy rolled wafers product we’re being over filled by five per cent every time. As soon as it was registered, the problem was rectified immediately. And its efforts haven’t gone unnoticed outside of the company either. Also last year, it was given the Judges’ Special Award at the Food Manufacture Excellence Awards for its innovation in redeveloping a product line. The company had foreseen that its coloured ice cream cones – a fringe product – would have to be redeveloped as they contained one of the Southampton Six – a group of food colourings which research suggested could have adverse affects on hyperactivity in children. This focus on employee engagement, reward and well being has led to absence rate of less than two per cent, against an industry average of 2.5 – 3%, according to figures from EEF, the manufacturers’ organisation. Silver Spoon said it had completed a consultation period with affected employees and had promised to support them in their searches for alternative employment options elsewhere within company or with other employers in the local community.

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We therefore plan to move production to a specialist third-party manufacturer with more modern and efficient facilities.”​ The business couldn’t find a substitute colouring with the same vibrancy, so, it took the bold step instead of relaunching the product completely as a chocolate cone with no artificial colours.

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